PART A — LINEAR PROGRAMMING FORMULATION (April to June 2022)
Decision Variables: Let x = number of Shirts produced per month; y = number of Shorts produced per month.
Contribution per Unit (excluding fixed overhead):
Shirt: ₹60 − ₹24 − ₹6 − ₹8 = ₹22 per shirt
Short: ₹44 − ₹12 − ₹4 − ₹4 = ₹24 per short
Direct Labour Hours per Unit:
Shirt: ₹8 ÷ ₹8 per hour = 1 hour per shirt
Short: ₹4 ÷ ₹8 per hour = 0.5 hours per short
Objective Function: Maximise Z = 22x + 24y
Subject to Constraints:
(1) x + 0.5y ≤ 12,000 — Direct labour hours constraint
(2) x ≥ 0.25y, i.e., 4x − y ≥ 0 — Shirts must be ≥ 25% of Shorts (market constraint)
(3) y ≥ 0.25x, i.e., 4y − x ≥ 0 — Shorts must be ≥ 25% of Shirts (market constraint)
(4) x, y ≥ 0 — Non-negativity
Contribution per Labour Hour (ranking):
Shirt: ₹22 ÷ 1 hr = ₹22/hr | Short: ₹24 ÷ 0.5 hr = ₹48/hr — Shorts rank higher; production should be maximised for Shorts subject to constraints.
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PART B — OPTIMAL PRODUCTION PLAN (April to June 2022)
Evaluating Corner Points of the Feasible Region:
Corner Point 1 — Intersection of Labour constraint (1) and Market constraint (2) where x = 0.25y:
Substituting y = 4x: x + 0.5(4x) = 12,000 → 3x = 12,000 → x = 4,000 shirts; y = 16,000 shorts
Check constraint (3): y ≥ 0.25x → 16,000 ≥ 1,000 ✓
Z₁ = 22(4,000) + 24(16,000) = 88,000 + 3,84,000 = ₹4,72,000
Corner Point 2 — Intersection of Labour constraint (1) and Market constraint (3) where y = 0.25x:
Substituting x = 4y: 4y + 0.5y = 12,000 → 4.5y = 12,000 → y = 2,667; x = 10,667 shirts; y = 2,667 shorts (approx.)
Check constraint (2): x ≥ 0.25y → 10,667 ≥ 667 ✓
Z₂ = 22(10,667) + 24(2,667) = 2,34,667 + 64,000 = ₹2,98,667
Optimal Solution: Produce 4,000 Shirts and 16,000 Shorts per month during April–June 2022.
Monthly Contribution = ₹4,72,000
Less: Fixed Overhead = 12,000 hours × ₹4 = ₹48,000
Monthly Profit = ₹4,24,000
Total Profit for Q1 (April–June 2022) = ₹4,24,000 × 3 = ₹12,72,000
Verification of resource use: (4,000 × 1) + (16,000 × 0.5) = 4,000 + 8,000 = 12,000 hours ✓ (Fully utilised)
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PART C — SALES AND PRODUCTION BUDGET (July 2022 Onwards)
Sales Projection (10% cumulative monthly growth):
July 2022: Shirts 15,000 | Shorts 20,000
August 2022: Shirts 16,500 | Shorts 22,000
September 2022: Shirts 18,150 | Shorts 24,200
October 2022: Shirts 19,965 | Shorts 26,620
Closing Stock Policy: 40% of next month's forecast sales. Opening stock at 1 July 2022 = Nil.
Production Budget — Shirts (Units):
| Particulars | July | August | September |
|---|---|---|---|
| Opening Stock | 0 | 6,600 | 7,260 |
| Add: Production | 21,600 | 17,160 | 18,876 |
| Less: Sales | 15,000 | 16,500 | 18,150 |
| Closing Stock (40% of next month) | 6,600 | 7,260 | 7,986 |
Production Budget — Shorts (Units):
| Particulars | July | August | September |
|---|---|---|---|
| Opening Stock | 0 | 8,800 | 9,680 |
| Add: Production | 28,800 | 22,880 | 25,168 |
| Less: Sales | 20,000 | 22,000 | 24,200 |
| Closing Stock (40% of next month) | 8,800 | 9,680 | 10,648 |
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PART D — REVENUE ANALYSIS (July–September 2022)
| Month | Shirt Revenue (₹) | Short Revenue (₹) | Total Revenue (₹) |
|---|---|---|---|
| July 2022 | 9,00,000 | 8,80,000 | 17,80,000 |
| August 2022 | 9,90,000 | 9,68,000 | 19,58,000 |
| September 2022 | 10,89,000 | 10,64,800 | 21,53,800 |
Contribution from Sales (July): Shirts 15,000 × ₹22 = ₹3,30,000; Shorts 20,000 × ₹24 = ₹4,80,000; Total = ₹8,10,000
Final Answer Summary: The optimal monthly production plan for April–June 2022 is 4,000 Shirts and 16,000 Shorts, yielding a monthly contribution of ₹4,72,000 and monthly profit of ₹4,24,000. From July 2022, production is demand-driven with a 40% stock cover policy; production requirements are 21,600 shirts and 28,800 shorts in July, declining to demand-led levels thereafter as opening stocks stabilise.