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Microlesson · 5-min read

Cost Sheet — Structure and Build-up

# Cost Sheet — Structure and Build-up

## What is a Cost Sheet?

A Cost Sheet is a statement that shows the build-up of total cost of a product or job, classified into successive layers, leading from raw material to cost of sales. It is the foundational format for cost accounting.

## The Standard Format (with running totals)

StepItemTreatment
1Direct MaterialAdd
2Direct LabourAdd
3Direct ExpensesAdd
A= PRIME COSTSub-total
4(+) Factory OverheadsAdd
5Adjustment for WIP (Opening + ; Closing −)Adjust
B= FACTORY COST (Works Cost)Sub-total
6(+) Administrative OverheadsAdd
C= COST OF PRODUCTIONSub-total
7Adjustment for Finished Goods (Opening + ; Closing −)Adjust
D= COST OF GOODS SOLDSub-total
8(+) Selling OverheadsAdd
9(+) Distribution OverheadsAdd
E= COST OF SALESFinal Total
10(+) ProfitAdd
F= SALESTop line

## Why Sub-totals at Each Stage?

Each intermediate total tells management something useful:

  • Prime Cost → core variable cost of production
  • Factory Cost → cost up to point of physical completion
  • Cost of Production → cost ready to be moved to FG store
  • Cost of Goods Sold → cost of what is actually sold (vital for matching with revenue)
  • Cost of Sales → total cost incurred to sell the product

## Two Critical Adjustments

1. WIP adjustment is done after Factory Overheads because WIP is partially worked-on stock in the factory.

2. Finished Goods adjustment is done after Cost of Production because FG is fully-completed stock waiting to be sold.

## Memory Tip

> "P → F → P → G → S" — Prime → Factory → Production → Goods Sold → Sales

Worked example

### Example 1

Illustration — Cost Sheet Build-up

The following data is given for one month:

  • Direct material consumed = ₹2,00,000
  • Direct labour = ₹1,00,000
  • Direct expenses = ₹20,000
  • Factory overheads = 60% of direct labour
  • Admin overheads = ₹40,000
  • Selling OH = ₹15,000; Distribution OH = ₹10,000
  • Opening WIP = ₹30,000; Closing WIP = ₹20,000
  • Opening FG = ₹25,000; Closing FG = ₹35,000
  • Profit margin = 20% on sales

Solution:

Direct Material2,00,000
Direct Labour1,00,000
Direct Expenses20,000
Prime Cost3,20,000
(+) Factory OH (60% × 1,00,000)60,000
(+) Op. WIP30,000
(−) Cl. WIP(20,000)
Factory Cost3,90,000
(+) Admin OH40,000
Cost of Production4,30,000
(+) Op. FG25,000
(−) Cl. FG(35,000)
COGS4,20,000
(+) Selling OH15,000
(+) Distribution OH10,000
Cost of Sales4,45,000
(+) Profit (20% on Sales = 25% on cost)1,11,250
Sales5,56,250

⚠️ Common exam mistakes

  • Adjusting WIP after admin overheads instead of after factory overheads.
  • Adjusting Finished Goods at the Prime Cost stage — FG adjustment is after Cost of Production.
  • Adding Selling & Distribution overheads before COGS — they come after COGS.
  • When profit is given as a % on sales, mistakenly applying it on cost — convert correctly (20% on sales = 25% on cost).
Reference:
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