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Microlesson · 5-min read

Secondary Distribution (Re-distribution) of Overheads

# Secondary Distribution of Overheads

## What it is

After primary distribution, overheads stand totalled for every department — both production and service departments. But service departments (e.g., maintenance, stores, canteen) do not produce sellable output, so their cost must be pushed back onto the production departments. This pushing-back is called secondary distribution (or re-distribution) of overheads.

> Goal: end with overhead sitting only in production departments, ready to be absorbed into products.

## Format (what the table looks like)

ItemMachiningAssemblingFinishingXYZ
X(✓)
Y(✓)
Z(✓)
Overheads after secondary distribution

Notice the service-department columns (X, Y, Z) end at nil, and all the cost lands in the production columns.

## The three methods (decision tree)

```

Secondary Distribution

├── A. Direct Re-distribution → NO traffic between service depts

├── B. Step Ladder / Non-reciprocal → ONE-WAY traffic

└── C. Reciprocal Service → TWO-WAY traffic

├── (a) Simultaneous Equation Method

├── (b) Repeated Distribution Method

└── (c) Trial & Error Method

```

### A. Direct Re-distribution Method — “No traffic”

  • Assumption: service departments serve only production departments; inter-service-department service is ignored even when it actually exists.
  • Simplest, but least accurate.

### B. Step Ladder / Non-reciprocal Method — “One-way traffic”

  • A service department can give service to all other departments (including other service departments) but cannot receive service from a department it has already served.
  • You close service departments one at a time, usually starting with the one serving the most other departments.

### C. Reciprocal Service Method — “Two-way traffic”

  • A service department can both give and receive service from other service departments. Most realistic.
  • Done by one of three techniques:
TechniqueCore idea
(a) Simultaneous EquationFirst find the total cost of each service department algebraically, then re-distribute to production departments on given percentages.
(b) Repeated DistributionKeep distributing each service department's cost on agreed percentages, round after round, until service-department balances are exhausted (or negligibly small).
(c) Trial & ErrorApportion among service departments only, back and forth, until the amount to apportion becomes negligible; total each service department, then send the totals to production departments.

## Picking the right method

  • Inter-service service exists and matters → Reciprocal.
  • One-directional service relationship → Step Ladder.
  • Inter-service service is immaterial / to be ignored → Direct.

⚠️ Common exam mistakes

  • Forgetting that after secondary distribution the service department balances must be ZERO — all cost has to end up in production departments.
  • Confusing Step Ladder (one-way) with Reciprocal (two-way). Under Step Ladder, once a service department is closed it can NOT receive any further apportionment.
  • Treating Direct Re-distribution as accurate — it deliberately ignores service-to-service work ('no traffic'), so it is the least precise method.
  • Mixing up Trial & Error with Repeated Distribution: Trial & Error apportions among service departments ONLY first, then sends totals to production; Repeated Distribution cycles cost to both service and production departments each round.
Reference:
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