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Microlesson · 5-min read

Methods of Absorbing Overheads – Percentage of Direct Labour Cost and Machine Hour Rate

## Methods of Overhead Absorption

After overheads are collected in production departments, they must be charged to individual products/jobs. This is done using an overhead absorption rate (OAR).

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## Method 1: Overheads as a Percentage of Direct Labour Cost

Formula:

$$OAR = \frac{\text{Overhead Cost}}{\text{Direct Labour Cost}} \times 100$$

Overhead charged to a job = Direct Labour Cost of job × OAR%

### Pros

  • Simple and economical to apply
  • Gives indirect recognition to the time factor (higher wages → more time spent)
  • Total recovered overheads are relatively stable since wages do not fluctuate widely

### Cons

  • Time factor not fully captured (a skilled worker earns more but may finish faster)
  • Does not account for machine usage – unsuitable where machinery is significant
  • Varying worker skill levels distort the absorption

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## Method 2: Machine Hour Rate

Formula:

$$\text{Machine Hour Rate} = \frac{\text{Total Machine-Related Overheads}}{\text{Total Machine Hours}}$$

Overhead charged to a job = Machine hours used by job × Machine Hour Rate

Components included in Machine Hour Rate:

  • Depreciation of machine
  • Repairs and maintenance
  • Power consumed
  • Operator wages (if dedicated)
  • Insurance on machine
  • Machine space cost (rent apportioned)

### Pros

  • Best method where machines are the primary production factor
  • Under-absorption directly reveals the extent of machine idle time
  • Suits situations where one operator handles multiple machines OR multiple operators work on one machine

### Cons

  • Requires additional data on machine operation time not otherwise recorded
  • Computing a separate rate for each machine in a department significantly increases clerical work
  • A general departmental machine rate may be inaccurate for individual machines with very different costs

Worked example

### Example 1

Method 1 – % of Direct Labour Cost:

Department overheads = ₹1,20,000; Total direct labour cost = ₹80,000

OAR = (1,20,000 / 80,000) × 100 = 150%

Job No. 205 has direct labour cost of ₹4,000.

Overhead absorbed = 4,000 × 150% = ₹6,000

### Example 2

Method 2 – Machine Hour Rate:

Machine-related overheads for Dept B = ₹90,000; Total machine hours = 18,000 hrs

Machine Hour Rate = 90,000 / 18,000 = ₹5 per machine hour

Job No. 205 uses 120 machine hours.

Overhead absorbed = 120 × ₹5 = ₹600

Note: If a department is labour-intensive, Method 1 gives better results. If machine-intensive, Method 2 is preferred.

⚠️ Common exam mistakes

  • Applying the % of direct labour cost method in a heavily automated/machine-intensive department – this understates overhead for machine-heavy jobs.
  • Including worker wages in the machine hour rate for workers who also attend to other tasks – only dedicated operator time should be included.
  • Forgetting to include all machine-specific costs (insurance, space cost) in the machine hour rate calculation.
  • Using the same machine hour rate for all machines in a department when machines have vastly different costs and capacities.
Reference:
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