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Microlesson · 5-min read

Just-In-Time (JIT) Inventory Management

## Just-In-Time (JIT) Inventory Management

### Definition

JIT is an inventory management philosophy that aims to minimise or eliminate inventory by producing and delivering goods only when they are actually needed — neither earlier nor later.

### Core Principles

1. Demand-Pull System: Production is triggered by actual customer orders, not forecasts. No speculative overproduction.

2. Time-Based Delivery: Deliver to customers precisely when needed — reduces storage and ensures freshness.

### How JIT Works

```

Customer Order Received

Production Initiated (only now)

Raw Materials Ordered from Supplier (timely, small batches)

Product Manufactured and Delivered

```

### Benefits

BenefitExplanation
Reduced inventory costsNo warehousing, no obsolescence, no carrying cost
Increased efficiencyResources used only when needed → less waste
Improved qualityDefects detected early; waste elimination focus
Faster market responseFlexible production adapts quickly to demand changes

### Challenges

ChallengeExplanation
Supply chain vulnerabilityAny disruption (delayed shipment, raw material shortage) halts production
Demand forecasting dependencyMiscalculation leads to production shortfall or excess

### Strong Supplier Relationships are Essential

JIT cannot function without reliable suppliers who can deliver small quantities frequently and on time. Long-term partnerships, not transactional buying, are the norm under JIT.

> Contrast with traditional inventory: Traditional systems hold buffer stock to absorb demand and supply variability. JIT eliminates this buffer, pushing the system to be lean but also more fragile.

Worked example

### Example 1

Example — JIT vs Traditional system:

A car manufacturer using a traditional system holds 30 days of engine parts worth ₹50 lakhs. Carrying cost @ 12% p.a. = ₹50,00,000 × 12% × 30/365 ≈ ₹49,315 per month.

Under JIT, the supplier delivers engine parts every 2 days. Average inventory drops to 2 days' worth → carrying cost falls by ~93%. However, the company now depends entirely on the supplier not missing a single delivery.

⚠️ Common exam mistakes

  • Saying JIT eliminates all inventory — JIT minimises inventory; some pipeline inventory always exists during transit.
  • Treating JIT as purely a cost-cutting tool — it also drives quality improvement and efficiency, but requires strong supplier relationships and accurate demand forecasting.
  • Ignoring the risk dimension of JIT — exam questions may ask for challenges/limitations; supply chain vulnerability is the most critical answer.
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