Launch offer — 25% off with code LAUNCH-25 See plans →
Microlesson · 5-min read

Activity Based Costing (ABC)

# Activity Based Costing (ABC)

## Core Principle

ABC is a modern overhead allocation method that traces costs to activities rather than departments. The logic flows in two stages:

> Resources → Activities → Products/Services

Products do not consume costs directly. Money is spent on activities, and activities are consumed by products.

---

## ABC vs Traditional Absorption Costing

DimensionTraditional Absorption CostingActivity Based Costing
Cost flowOverheads → Departments → ProductsOverheads → Activities → Products
RealismLess realisticMore accurate
Allocation basesDirect labour hours, machine hours, prime cost, direct material/labour costActivities involved in production
Rate formulaTotal Overheads ÷ Chosen basisTotal Overheads ÷ Related activities

---

## Types of Activities — Manufacturing Cost Hierarchy (Cooper, 1990)

LevelDriven byExample
Unit levelNumber of units producedUse of indirect materials
Batch levelNumber of batchesMaterial ordering in batches; production run setup
Product levelCreation of a new productDesigning a new product
Facility levelExistence of the facility (not tied to individual products)Production manager's salary

---

## Objectives of ABC

1. Improve accuracy of product costing

2. Identify and eliminate non-value-adding activities

3. Provide information for managerial decision making

4. Reduce non-essential use of common resources

5. Help managers evaluate efficiency of internally provided services

6. Calculate full cost for financial reporting and cost-based pricing

---

## Importance of ABC

  • Links cost to its causal factor — the Cost Driver
  • Overcomes the limitations of blanket overhead rates used in traditional costing
  • Assists in budgeting and performance measurement
  • Supports cost control, cost reduction, and improved profitability
  • Delivers: accurate product cost data, comprehensive performance information, relevant decision-making data

---

## Uses of ABC

Use AreaHow ABC Helps
Activity costsTrack and benchmark activity costs; feedback tool for cost reduction
Customer profitabilityIdentify which customers yield real profit after overhead (service levels, returns, marketing agreements)
Distribution channel costAllocate overhead to channels; drop unprofitable channels
Make or buyCompare in-house overhead vs outsourcer's cost
MarginsDetermine margins across products, product lines, subsidiaries
Minimum priceIdentify relevant overhead for floor pricing; avoid loss-making sales
Production facility costCompare costs across facilities for operational decisions

---

## Limitations of ABC

1. Costly and resource-intensive to implement and maintain

2. Complex — requires extensive record-keeping

3. Small organisations tend to resist change from familiar traditional systems

4. ABC data can be misinterpreted; managers must judge what is relevant for each decision

5. Reports do not conform to GAAP — organisations must maintain two parallel cost systems (one internal, one for external reporting)

Worked example

### Example 1

Overhead Recovery Rate Comparison

Traditional:

```

Overhead Recovery Rate = Total Overheads / Total Direct Labour Hours

```

If total overheads = ₹5,00,000 and total DLH = 10,000 hours → Rate = ₹50 per DLH

ABC:

```

Overhead Recovery Rate = Total Overheads for activity / Total activity units

```

If purchase-order-related overhead = ₹1,20,000 and total purchase orders = 600 → Rate = ₹200 per purchase order

The ABC rate is traced to the activity that actually drives the cost, making allocation more accurate.

### Example 2

Classifying Activities into the Cost Hierarchy

A car manufacturer incurs the following costs. Classify each:

CostClassificationReason
Lubricating oil used per unitUnit levelIncreases with every unit produced
Setting up the machine for each batchBatch levelTriggered once per batch, not per unit
Drafting engineering spec for a new modelProduct levelIncurred when a new product is designed
Factory security guard's salaryFacility levelIncurred regardless of which product is made

⚠️ Common exam mistakes

  • Confusing batch-level and unit-level activities: setup cost is batch-level (one setup per batch, not per unit); direct material consumption is unit-level.
  • Treating facility-level costs (e.g., factory rent, plant manager salary) as if they can be traced to individual products — they cannot, and ABC does not change this.
  • Assuming ABC reports are GAAP-compliant — they are not; a separate external reporting system is still required.
  • Using a single blanket overhead rate in ABC — this defeats the purpose; ABC requires a separate rate for each activity cost pool.
  • Confusing Cost Driver with Cost Centre: a cost driver is the factor that causes cost to change (e.g., number of setups); a cost centre is where costs are collected.
Reference:
Now that you've read this — what's next?
Move from understanding → mastery in 3 clicks. Each option below picks up from this lesson's topic.
Start 15-min diagnostic